MENOMONEE FALLS, WI, USA
N4735D
CESSNA 182A
SHORTLY AFTER THE PILOT APPLIED FULL POWER FOR THE TAKEOFF GROUND ROLL, ONE PROPELLER BLADE FAILED AND SEPARATED FROM THE HUB ASSEMBLY. THE ENGINE THEN BROKE FREE OF THE ENGINE MOUNTS. POST ACCIDENT METALLURGICAL EXAMINATION OF THE PROPELLER BLADE AND HUB ASSEMBLY REVEALED THE FAILURE WAS DUE TO FATIGUE. THE POINT OF ORIGIN WAS THE FIRST THREAD OF THE THREADED HUB. THE PROPELLER HAD BEEN INSTALLED ON JULY 11, 1975, AND HAD ACCUMULATED 1227.57 HOURS AT THE TIME OF THE ACCIDENT. THE PROPELLER HAD NOT BEEN OVERHAULED. THE MANUFACTURER RECOMMENDS PROPELLER OVERHAUL AT INTERVALS NOT TO EXCEED 5 CALENDAR YEARS. AN AIRWORTHINESS DIRECTIVE EFFECTIVE 33 DAYS AFTER THE ACCIDENT REQUIRES A PENETRANT INSPECTION OF THE PROPELLER BLADE THREADED RETENTION AREA, AND A MODIFICATION OF THE PROPELLER ASSEMBLY FOR EARLY DETECTION OF FAILURE.
THE FATIGUE INDUCED PROPELLER BLADE FAILURE. A RELATED FACTOR WAS THE OPERATOR'S DELAYED PROPELLER OVERHAUL.
Source: NTSB Aviation Accident Database
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