THORNTON, MS, USA
N4017B
Ayres S2R-T34
AIRPLANE EXPERIENCED SEPARATION OF RIGHT WING WHILE PULLING UP FROM AGRICULTURAL SPRAYING RUN. WING SEPARATED DUE TO FATIGUE FAILURE OF THE BOTTOM SPAR CAP WHICH WAS THE RESULT OF A HOLE BEING DRILLED INTO THE CAP. THE HOLE APPEARS TO HAVE BEEN DRILLED INTO THE CAP DURING INSTALLATION OF A WING MOUNTED AIR CONDITIONING COMPRESSOR, SIX YEARS AND 4,130 FLIGHT HOURS BEFORE THE FAILURE. THE AIR CONDITIONING UNIT WAS REMOVED 10 MONTHS LATER AND A PATCH WAS PLACED OVER THE AREA THE HOLE HAD BEEN DRILLED IN SPAR CAP. THE HOLE WOULD NOT HAVE BEEN VISIBLE DURING INSPECTION UNLESS MECHANIC REMOVED PATCH.
THE IMPROPER DRILLING OF A HOLE IN THE SPAR CAP BY A MECHANIC RESULTING IN THE INITIATION OF FATIGUE CRACKING IN THE SPAR CAP AND SUBSEQUENT FAILURE OF THE SPAR CAP AND INFLIGHT SEPARATION OF THE WING.
Source: NTSB Aviation Accident Database
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