Burns Flat, OK, USA
N110PX
WILSON BUGATTI-DEMONGE 100P
The airline transport pilot departed from a 13,500 ft long runway with a right quartering headwind present on a local test flight in an experimental, amateur-built, twin-engine airplane, which was a replica of a 1930s-era air racer. During the initial climb after takeoff , the airplane entered a right bank followed by a left bank. The left bank increased, and the airplane entered a nose-low descent that continued until it impacted terrain in an inverted attitude. The airplane was equipped with several onboard cameras that captured video footage of the accident flight. The video revealed that the left/forward engine began surging after liftoff and reached its maximum operating speed (red line) twice during the short flight. Although the pilot attempted to control the forward engine rpm with the throttle lever, the throttle inputs had no apparent effect. Based on the design of the propeller drive train, it is a possibility that the forward engine clutch was slipping. The airplane's airspeed decreased below its design stall speed and the angle of attack increased; the airplane then rolled left and subsequently impacted the ground. A postaccident examination of the airplane did not reveal any preimpact flight control anomalies. Examination of the engines did not identify a reason for the surging of the forward engine or slipping of the clutch. The sequence of events as described by witness statements and the onboard video was consistent with a loss of airspeed following an engine anomaly and a subsequent aerodynamic stall. Toxicological testing revealed alcohols were present in samples taken during the autopsy. Given the putrefaction of the samples, it is likely that all detected alcohols were the result of postmortem production. Terrain from the accident site to one quarter mile north of the accident site was suitable for an emergency landing there.
HISTORY OF FLIGHTOn August 6, 2016, about 0820 central daylight time, an experimental amateur-built Wilson Bugatti-DeMonge 100P airplane, N110PX, impacted terrain shortly after takeoff from runway 35L at the Clinton-Sherman Airport (CSM), near Burns Flat, Oklahoma. The airline transport pilot was fatally injured, and the airplane was destroyed during impact and a subsequent postcrash fire. The airplane was registered to Le Reve Bleu LLC and was operated by the pilot as a 14 Code of Federal Regulations Part 91 test flight. Day visual meteorological conditions prevailed in the area about the time of the accident, and no flight plan was filed. The local flight was originating from CSM at the time of the accident. A witness at the airport reported that the airplane lifted off the runway. During the initial climb, the airplane banked to the right and then to the left. The airplane's left bank increased, it descended nose down, and subsequently impacted terrain inverted. Review of a chase helicopter's video was consistent with the witness statements. PERSONNEL INFORMATIONThe 66-year-old pilot held a Federal Aviation Administration (FAA) airline transport pilot certificate with single-engine land, multi engine land, and instrument airplane ratings. He held a second-class FAA medical certificate issued on May 12, 2016. This medical certificate was issued with limitations: "Must wear corrective lenses. and Not valid for any class after 05/31/2017." The pilot reported on that medical certificate application 10,700 hours of total flight time and 25 hours of flight time in the previous six months. AIRCRAFT INFORMATIONN110PX was an experimental amateur-built, twin-engine, single-seat, tailwheel monoplane built as a replica of the Bugatti-DeMonge 100P, a 1930's era air racer that was never flown. There was only one original airplane produced, and the accident airplane was the first and only replica produced to the date of this report. According to airworthiness documents, the airplane was constructed to duplicate the original airplane's structure, systems, and dimensions. The accident airplane was powered by two Suzuki Hyabusa reciprocating, clutched motorcycle engines mounted in tandem aft of the cockpit. The engines drove two coaxial two-blade contra-rotating Hercules fixed-pitch wooden propellers. The forward engine was installed with the output drive shaft forward and was directly connected to the propeller reduction gearbox through universal joints and drive shafts on the left side of the fuselage. The rear engine was installed with the output drive shaft aft and was indirectly connected to the propeller reduction gearbox through a chain drive and sprockets that drove the drive shafts and universal joints on the right side of the fuselage. Both engine gearboxes were set in 6th gear and could not be changed. The propeller reduction gearbox was contained in a single housing with two separate drive trains to drive the forward and aft contra rotating propellers. The forward engine engaged the left gearbox drivetrain and drove the forward propeller. The aft engine engaged the right drivetrain and drove the aft propeller. Engine throttle control was accomplished through two levers installed side-by-side on the left side of the cockpit with the left throttle lever controlling the forward engine and the right throttle lever controlling the aft engine. Engagement of the hydraulic clutches on the engines was accomplished independently by two levers mounted side-by-side on the right side of the cockpit. Each engine could be run without propeller movement until the respective clutch was engaged. The airplane's maximum gross weight was listed as 2,939 pounds and its empty weight was 2,470 pounds. The airplane received its FAA Special Airworthiness Certificate in the experimental category on August 4, 2015. METEOROLOGICAL INFORMATIONAt 0753, the recorded weather at CSM was wind 040° at 9 knots, visibility 10 statute miles, sky condition clear, temperature 23° C, dew point 21° C, and altimeter 30.06 inches of mercury. AIRPORT INFORMATIONN110PX was an experimental amateur-built, twin-engine, single-seat, tailwheel monoplane built as a replica of the Bugatti-DeMonge 100P, a 1930's era air racer that was never flown. There was only one original airplane produced, and the accident airplane was the first and only replica produced to the date of this report. According to airworthiness documents, the airplane was constructed to duplicate the original airplane's structure, systems, and dimensions. The accident airplane was powered by two Suzuki Hyabusa reciprocating, clutched motorcycle engines mounted in tandem aft of the cockpit. The engines drove two coaxial two-blade contra-rotating Hercules fixed-pitch wooden propellers. The forward engine was installed with the output drive shaft forward and was directly connected to the propeller reduction gearbox through universal joints and drive shafts on the left side of the fuselage. The rear engine was installed with the output drive shaft aft and was indirectly connected to the propeller reduction gearbox through a chain drive and sprockets that drove the drive shafts and universal joints on the right side of the fuselage. Both engine gearboxes were set in 6th gear and could not be changed. The propeller reduction gearbox was contained in a single housing with two separate drive trains to drive the forward and aft contra rotating propellers. The forward engine engaged the left gearbox drivetrain and drove the forward propeller. The aft engine engaged the right drivetrain and drove the aft propeller. Engine throttle control was accomplished through two levers installed side-by-side on the left side of the cockpit with the left throttle lever controlling the forward engine and the right throttle lever controlling the aft engine. Engagement of the hydraulic clutches on the engines was accomplished independently by two levers mounted side-by-side on the right side of the cockpit. Each engine could be run without propeller movement until the respective clutch was engaged. The airplane's maximum gross weight was listed as 2,939 pounds and its empty weight was 2,470 pounds. The airplane received its FAA Special Airworthiness Certificate in the experimental category on August 4, 2015. WRECKAGE AND IMPACT INFORMATIONThe airplane wreckage was found about 1,900 ft and 335° from the departure threshold of runway 35L. The airplane came to rest inverted on an approximate 330° heading. A depression was observed in the ground about 110° and 23 ft from the wreckage. Sections of clear plastic were found in the depression and the surface of sections of the depression contained a blue color transfer consistent with the color of the airplane. The airplane, forward of its empennage, was discolored, deformed, and charred, with sections consumed by fire. The rudder's skin was consumed by fire. The lower section of the right main landing gear separated from its strut and the lower section was found resting on vegetation northwest of the main wreckage. Splintered wooden propeller blade fragments were found resting on the ground in the area around the wreckage. An on-scene examination of the wreckage was conducted. The rudder control cables were traced from the rudder to the rudder pedals. The elevators' push/pull tubes were attached to the control arms for each elevator. Forward of the empennage, the elevator tubes were found to be consumed by fire. Sections of the aileron tubes were found to be consumed by fire outboard of the fuselage. However, outboard sections of the aileron's control tubes were found connected to each aileron. Control continuity for the elevators and ailerons could not be established due to the fire damage. The propulsion drivetrain was traced from the engines to the gearbox and propellers, and no preimpact anomalies were detected. There were no observed damage or witness marks to indicate that the chain and sprockets for the aft engine became disengaged under power. The engines sustained thermal damage. The engines could not be rotated by hand and their clutches were not examined on scene. However, no external indications of engine anomalies were observed. The propeller gearbox was intact but had sustained thermal damage and sooting. The propeller hub was attached and charred. A portion of the left driveshaft remained attached to the universal joint and the right drive shaft was separated from the universal joint. There were no external indications of gearbox anomalies observed. ADDITIONAL INFORMATIONExamination of the terrain from the accident site to one quarter mile north of the accident site revealed that a suitable field for an emergency landing was present there. MEDICAL AND PATHOLOGICAL INFORMATIONAn autopsy was performed on the pilot by the Office of the Chief Medical Examiner in Oklahoma City, Oklahoma, and toxicological samples were taken. The autopsy listed multiple blunt force injuries as the cause of death and accident as the manner of death. The FAA Bioaeronautical Sciences Research Laboratory's Civil Aerospace Medical Institute (CAMI) prepared a Final Forensic Toxicology Accident Report on the samples taken during the autopsy. The report indicated that the samples sustained putrefaction and subsequently, in part, stated: 178 (mg/dL, mg/hg) Ethanol detected in Muscle 38 (mg/dL, mg/hg) Ethanol detected in Brain N-Butanol detected in Muscle Propanol (N-) detected in Muscle Propanol (N-) detected in Brain The CAMI description of Ethanol indicated that it is "primarily a social drug with a powerful central nervous system depressant. After absorption, ethanol is uniformly distributed throughout all tissues and body fluids. The distribution pattern parallels the water content and blood supply of each organ. Postmortem production of ethanol also takes place due to putrefaction processes, but vitreous humor and urine do not suffer from such production to any significant extent in relation to blood. Vitreous humor would normally have about 12% more ethanol than blood if the system is in the post absorptive state, and urine would normally have about 25% more ethanol than blood. The average rate of elimination of ethanol from blood is 18 mg/dL (15-20 mg/dL) per hour." The CAMI description of N-Butanol indicated that it is "an alcohol. It is also produced postmortem, along with ethanol and other alcohols." The CAMI description of N-Propanol indicated that it is "an alcohol. It is also produced postmortem, along with ethanol and other alcohols." FIREReview of a chase helicopter's video showed that there was no inflight fire and that the accident airplane's fire started after the ground impact. TESTS AND RESEARCHThe airplane was fitted with GoPro cameras for the flight. Six of these cameras were found in the area of the wreckage and were sent to the National Transportation Safety Board (NTSB) Recorder Laboratory. The airplane wreckage was released and subsequent to the release, a mechanical engineer in the recorder laboratory examined the cameras, convened a Video Group as its Chairman, and subsequently produced an Onboard Image Recorder Factual Report. The Onboard Image Recorder Factual Report stated that the cameras exhibited witness marks consistent with various levels of impact damage. The cameras recorded video data on micro secure data (microSD) cards. Five of the six microSD cards contained retrievable video data for the entire flight and one microSD card contained retrievable data for a portion of the flight before impact. The report, in part, described the timing and correlation of the cameras' data and the group's observations of the accident flight recorded video and a previous flight's recorded video. The description of the accident flight, in part, indicated that the pilot was in a conscious state during the recording. No pilot or ground crew conversations pertinent to the investigation were captured. All preflight activities appeared to be consistent with known procedures. The pilot was seated and belted during the recording. He moved the left/forward ignition master switch to its "on" position and depressed the starter button. Then a sound consistent with a running engine was heard and the front propeller rotated counter-clockwise. The pilot depressed the right/rear starter button. No additional engine sound was heard and the pilot moved the right/rear ignition master switch to its "on" position. The pilot then depressed the starter button again, the rear propeller spun clockwise, and the sound consistent with a running engine was heard. The pilot appeared to manipulate the area consistent with the location of the engine clutch engagement lever and the front propeller began to spin counter-clockwise. The pilot movements were consistent with flight control check. The engine and gearbox gauge indications, which included engine oil temperature, engine oil pressure, fuel pressure, water temperature, volts, gearbox oil temperature, and gearbox oil pressure for both engines were within their respective green ranges at the start of the taxi to runway 35L and through the remainder of the recording. The airplane crossed the runway edge marking for runway 35L, the pilot added power, and the airplane tracked the right side of the runway centerline. The pilot added power and the airspeed indication became alive during the takeoff roll. The airspeed was about 60 knots during the roll abeam taxiway E. The airspeed indicated 80 knots after the airplane passed abeam taxiway D. The pilot applied backpressure to the control stick when the indicated airspeed was above 80 knots. The airplane crossed abeam taxiway C and it became airborne. The left/forward throttle lever was about 3/4 knob-width behind the right/rear throttle lever. The airplane laterally transitioned from the right side of the runway centerline to the left side of the centerline. The pilot moved the gear selector switch to the "up" position, a red light nearby illuminated, and the light extinguished about five seconds later. The runway centerline was visible below and to the right of the airplane. A change in pitch was heard in the ambient engine sounds. The rpm indication for the left/forward engine began to climb and the right rear engine appeared to remain stabilized. The pilot looked downward in the cockpit area near the hydraulic valve lever. The end of runway 35L became visible and the airplane was left of runway centerline. The pilot's right arm appeared to reach in the direction of the hydraulic valve lever. The left forward throttle lever appeared to be a knob and a half width distance from the right/rear throttle lever. The left/forward rpm indications trended upward, the pilot returned his left hand to the throttles, and his right hand to the control stick. The airplane entered an uncommanded slight left roll. The left/forward engine rpm indication reached about 10,000 rpm and the pilot pulled back the left/forward throttle lever near the closed position. Engine sounds decreased, the left/forward rpm indication decreased, and the airspeed was around the start of the green arc about 70 knots. The ambient engine sound surged. The pilot appeared to have pushed the right/rear throttle forward. The left/forward engine rpm indicated an increase in rpm near its redline. The left/forward throttle lever was positioned near its closed position. The airplane exhibited an uncommanded right roll and some flutter was observed on the left aileron. The airspeed was below the green arc about 65 knots. The right roll was arrested and the airplane appeared level. About a second later, the airplane entered an uncommanded left roll. The airspeed indication was about 65 knots. The control stick was in a neutral position. The left/forward rpm indication was near redline and the right/rear engine indication was about 4.500 rpm. As the airplane rolled through 90° of left bank, the pilot placed both hands on the control stick and commanded a right roll with a positive pitch attitude. The airplane continued to roll left, the nose dropped, and a green field came into view out of the front of the windscreen. The airplane rolled inverted and the recording continued until the subsequent ground impact. The altimeter during the recording did not exhibit an increase
The pilot's failure to maintain airspeed following an engine anomaly during the initial climb after takeoff, which resulted in the airplane exceeding its critical angle of attack and experiencing an aerodynamic stall. Contributing to the accident was an engine anomaly, the reason for which could not be identified during postaccident examination.
Source: NTSB Aviation Accident Database
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